Chen Qibing, now the drill press process leader of No. 1 branch, was rated as a model worker last year, and he deserves his name. During the interview, he could not hide his joy and felt very honored. At the same time, he also felt pressure. In the future, he will take pressure as the driving force, strictly abide by the company's rules and regulations, unite his colleagues, make positive progress, rush ahead in the face of difficulties, always maintain a rigorous and serious work attitude and a meticulous work style, and carry forward hard work, plain living, thrift and hard work in life The fine tradition of being willing to help others has always been to be honest and diligent, to be strict with oneself everywhere, to play an exemplary and leading role at any time, and to make persistent efforts and make new achievements.
1、Ten years of sharpening a sword, today I try my edge
He has been working in the drilling machine process of No. 1 branch for more than ten years. With the support and help of the company's leaders, through his own efforts, from an ordinary employee to the deputy team leader and the team leader, he has shown that Hengxiang educates people: one year's entry, three years' success and ten years' pillar; The development concept of honing the soul, improving the mind, lifelong learning and financial freedom.
As a key member of the QC team of the drilling machine, he is responsible for marking the anchor hole of the workpiece, optimizing the execution standard of the marking process, and adopting the fool operation mode. The operator is only responsible for processing according to the drawing. Through drawing review, self inspection, first inspection and mutual inspection, the work efficiency is improved and the product quality is also improved. According to the statistics of the output data over the past year, last year's varieties were 30% higher than that of the previous year, with more varieties and fewer batches. Through the qcds management mode, the average number of batch workpieces was increased from 450 pieces / day to 520 pieces / day.
It has never been done before to process vertical holes on the circular arc surface of marine packer products. After receiving the task, after research and comparison, according to the principle of economic applicability, and based on previous processing experience, two people cooperate to process from marking to processing. The tooling process is constantly updated during processing. After several experiments, the data comparison is increased from 20 for two people per shift to 60 for one person per shift, giving full play to the advantages of tooling. While ensuring the product quality, the team leader of the first line is responsible for improving the processing efficiency by using the optimal process and processing route, thus effectively reducing the cost of the product. Improving efficiency and reducing costs are the mission of the team leader of the first line.
2、Orderly and skillful arrangement to improve process and efficiency
Take sqmz lower plate welding process as an example; In the previous processing process, the padeye was preferentially welded, and then the drill machine processed the anchor hole. The base plate was thick. It was difficult to lift after the drill machine, and the handling time was long. Each shift could only process more than 20 pieces, which seriously affected the processing efficiency of the drill machine. Therefore, he improved the welding tooling. The padeye was preferentially drilled, with four padeyes at a time, and the drill bit processed four holes at a time. Processing one padeye was equivalent to processing one lower plate, In consideration of the increase in welding difficulty caused by priority drilling, in order to ensure the welding hole spacing, welding tooling and ear plate positioning welding are also processed, that is, to ensure the hole spacing and improve the welding speed. After repeated improvement and comparison, the comprehensive efficiency of priority drilling is increased by 40% compared with the original process, which is also recognized by the leaders.
In October last year, the drilling machine process received more than 50 large tonnage workpieces, more than 3000 pin holes and anchor holes in total. The delivery time was tight and the processing cycle was short. Faced with enormous pressure, the previous production could not meet the delivery demand. In order to ensure delivery, he led several capable personnel to process this batch of products in full time. In order to save time, he arranged special personnel to be responsible for scribing, working overtime to repair the drill bit, and led people to work at full load and on full duty. In order to strive for every minute, he did not leave his post for meals and did not stop for handover to ensure that the processing personnel could produce products with high efficiency. During this period, he received thousands of sqmz machines, and the pin holes were the most difficult, In a month of intense work, not only did not cause any delay due to outsourced workpieces, but also successfully completed the production task, and completed all drilling tasks 3 days ahead of the expected delivery time.
In the new year, we should set new goals for ourselves, strengthen learning and constantly enrich ourselves, welcome the new year with a full and refined state, do our own work in a down-to-earth manner, lead team members to make progress together, and strictly control the quality; Make persistent efforts to achieve better results! Sincerely wish Hengxiang science and technology to create new brilliance in the New Year!